汽车行业ABCD零件产品成熟度定义

汽车行业零件产品成熟度是一个综合性的评估指标，它涵盖了产品设计、开发、生产等多个方面。通过成熟度评估，企业可以更好地掌握产品开发进程，确保产品的质量和性能符合市场需求。同时，成熟度评估还有助于企业提高生产效率、降低生产成本，增强市场竞争力。

A/B/C/D Sample Definition

• D Sample
  • Manufacturing
    • 1, Design with series-production status; 2, Produced out of series materials with series tools; 3, Products to be built within pre-tryout/production tests; 4, D1 sample: first parts with series production tools and series geometry and materials-have been manufactured under conditions that are close to series; 5, D2 sample: as D1-produced under full series conditions.
  • Objective
    • 1, Suppliers complete all quality-relevant tests; 2, D1: last confirmation through development, type testing, pilot series (pre-tryout), homologation; 3, D2: Proof that part conforms to series documentation (part successfully sampled (ISIR/EMPB), maturity for production test/tryouts is obtained).
  • Application
    • Testing of all production relevant factors.
• C Sample
  • Manufacturing
    • 1, Functionality and product characteristics similar to series: Fine-geometry (Radiusesy, form, grain ...) and materials are very close to series (not necessarily made with series tools) 2, Principle of manufacturing: Production processes close to series processes (not necessarily made with series tools). Further processing oftern hand-made.
  • Objective
    • 1, Assure installation, functionality, characteristics, mechnical strength and reliability; 2, Surface quality is closed to series; 3, Package space requirements within the vehicle and the positioning of contact points meet assembly requirements; 4, Reach drawing geometry "series"; 5, Assure maturity so that production equipment can be ordered and tool manufacturing is ensured.
  • Application
    • 1, Reliability tests on (overload)-test bench; 2, Tests with first target vehicle
• B Sample
  • Manufacturing
    • Made with prototype tools (not necessarily made out of series materials)
  • Objective
    • 1, Verification: Function Prognosis: Reliability; Functionality, geometry, surface, connection technique, haptics, mechanical and electric/electronic requirements, temperature tests, basic durability etc. have to ensure future characteristics of the series product (suppliers have to show alll deviations) 2, Initial cost analysis on part level is available; 3, Intial status of the FMEA is considered; 4, Basis for make-or-buy decision and prodcution concept
  • Application
    • Installation tests and function tests are carried out on test bench, e.g. within entire aggregate or vehicle
• A Sample
  • Manufacturing
    • Made with prototype tools or hand-made (not necessarily made out of series materials)
  • Objective
    • 1, Assurance of innovations, respectively technical concepts (finalization of advanced development); 2, Assurance of the decision on alternative, competing product concepts; 3, Existing requirements regarding functionality and packaging space within the vehicle are identified (perspective: requirement specification) Requirements are evaluated with respect to the componnet (no focus on life-time/durability capability)
  • Application
    • Function and independent component tests without environment conditions (possibly within the aggregate carrier)