Printed Film For Vinyl Flooring Industrial Production Processing

Printed Film For Vinyl Flooring Industrial Production Processing

Step1:White Film Printing Production Line Process

• Main Equipment
  • Inverted Ltype fiveroll calender
• Steps
  • Raw Material Handling
    • PVC materials are conveyed
      • Using automatic dosing systems
      • Ensuring continuous material flow
    • Mixed and cooled
      • Highspeed mixers for uniformity
      • Cooling mixers for temperature control
  • Calendering
    • Melted materials are extruded
      • Through a fiveroll calender
      • For forming the film
  • Cooling & Winding
    • Finished film is cooled
      • To solidify the structure
    • Embossed for texture
      • Enhancing surface properties
    • Automatically wound
      • For efficient packaging and storage
  • Control System
    • Precision temperature control
      • Maintains optimal conditions for processing
    • Electrical controls
      • Ensures stable operation of machinery
• Step 2: Printing Production Line Process
  • Main Equipment
    • Gravure printing machine
  • Steps
    • Preparation
      • PVC film is loaded
        • Onto the printing machine
        • Preparing for the printing process
      • Plates and inks are prepared
        • Ensuring the correct colors and patterns
        • Setting up for the printing job
    • Printing
      • Ink is applied to the film
        • Using the gravure printing method
        • Transferring the design onto the film
      • Drying process
        • To set the ink on the film
        • Preventing smudging or smearing
    • Finishing
      • Quality inspection
        • Checking for defects or errors
        • Ensuring the print meets standards
      • Cutting and packaging
        • Finalizing the product dimensions
        • Preparing for distribution
    • Control System
      • Monitoring print quality
        • Using sensors and cameras
        • Ensuring consistency throughout the run
      • Adjustments and maintenance
        • To keep the printing process running smoothly
        • Preventing downtime and waste