1. Project Initiation & Feasibility Study(项目启动与可行性研究)
1.1. Objectives
1.1.1. Evaluate technical and commercial viability of tanker-to-FSO conversion
1.1.2. Define project scope aligned with field requirements
1.2. Key Activities
1.2.1. Field data collection (metocean, reservoir profile)
1.2.2. Screening of candidate tankers (70K–100K DWT typical)
1.2.3. Storage capacity verification (≥650,000 bbl)
1.2.4. Preliminary mooring concept (12-point spread mooring)
1.2.5. CAPEX & OPEX estimation
1.2.6. Risk identification (technical, schedule, regulatory)
1.3. Deliverables
1.3.1. Feasibility Study Report
1.3.2. Concept Selection (Spread Mooring vs Turret/CALM justification)
2. Concept Design / Pre-FEED(概念设计阶段)
2.1. Objectives
2.1.1. Define overall configuration of FSO system
2.2. Key Activities
2.2.1. General Arrangement (GA) development
2.2.2. Mooring layout definition:
Bow: 3 lines per side (Port & Starboard)
2.2.3. Cargo system configuration
2.2.4. Offloading concept (side-by-side or tandem)
2.2.5. Preliminary structural assessment
2.2.6. Hazard Identification (HAZID)
2.3. Deliverables
2.3.1. Concept GA Drawing
2.3.2. Mooring Layout Plan
2.3.3. Process Flow Diagram (PFD)
2.3.4. Class Engagement Initiation
3. FEED (Front-End Engineering Design)
3.1. Objectives
3.1.1. Mature design to support investment decision (FID)
3.2. Key Activities
3.2.1. 3.1 Hull & Structural
Fatigue analysis for 10-year offshore service
Reinforcement for mooring loads (bow & stern)
Tank reconfiguration if needed
3.2.2. 3.2 Mooring System Design
Anchor pattern analysis (12-point symmetric spread)
Line sizing (chain/wire/polyester)
Anchor selection (drag anchor / suction pile)
Mooring analysis (ULS, ALS, fatigue)
3.2.3. 3.3 Marine Systems
Cargo tanks & piping layout
Pump room design (redundancy)
3.2.4. 3.4 Offloading System
Metering skid integration
3.2.5. 3.5 Utilities & Living Quarters
Accommodation for ~100 personnel
Power generation redundancy
3.2.6. 3.6 Safety & Compliance
3.3. Deliverables
3.3.2. Class Approval in Principle (AIP)
3.3.3. Updated Cost Estimate (±10%)
4. Detailed Engineering(详细设计)
4.1. Objectives
4.1.1. Develop construction-ready design
4.2. Key Activities
4.2.1. Detailed GA drawings
4.2.2. Structural drawings (reinforcement zones)
4.2.3. Mooring foundation design (chain stopper, fairlead)
4.2.4. Piping & Instrumentation Diagrams (P&IDs)
4.2.5. Electrical & control systems
4.2.6. 3D Model (AVEVA / PDMS)
4.3. Deliverables
4.3.1. IFC Drawings (Issued for Construction)
4.3.2. Material Take-Off (MTO)
4.3.3. Vendor specifications
5. Procurement(采购阶段)
5.1. Key Equipment
5.1.1. Mooring system components:
5.1.5. ESD / Control systems
5.2. Activities
5.2.2. Technical bid evaluation
5.2.3. Factory Acceptance Test (FAT)
6. Conversion & Construction(改造实施)
6.1. Location
6.1.1. Shipyard / Conversion yard
6.2. Key Activities
6.2.1. 6.1 Hull Conversion
Removal of propulsion system (if applicable)
6.2.2. 6.2 Mooring System Installation
Integration with deck structure
6.2.3. 6.3 Process & Utility Installation
6.2.4. 6.4 Accommodation Upgrade
Expansion to meet capacity (~96 persons)
7. Mooring Installation Offshore(海上系泊系统安装)
7.1. Activities
7.1.1. Anchor deployment (12 anchors)
7.1.2. Pre-lay mooring lines
7.1.3. Tensioning and verification
8. Hook-up & Commissioning(海上连接与调试)
8.1. Key Activities
8.1.3. System commissioning:
8.1.4. Performance testing
9. Start-Up & Operation(投产与运营)
9.1. Objectives
9.1.1. Achieve stable production and offloading
9.2. Activities
9.2.1. Initial oil loading
9.2.2. Offloading trials (to Aframax tanker)
9.2.3. Operational readiness verification
10. Operation & Maintenance Strategy(运维策略)
10.1. Key Elements
10.1.1. No dry-docking for 10 years
10.1.2. Corrosion protection system (coating + CP)
10.1.3. CMMS-based maintenance
10.1.4. Spare parts strategy
11. Key Design Highlights for 12-Point Mooring FSO
11.1. Fully fixed heading (non-rotating system)
11.2. High redundancy (line failure tolerance)
11.3. Suitable for mild environments (e.g., Gulf of Thailand)
11.4. Requires precise anchor layout and tension balancing
12. Typical Project Timeline
13. Conclusion
13.1. This roadmap provides a structured pathway for converting a conventional oil tanker into a stationary FSO equipped with a 12-point spread mooring system. The success of the project relies heavily on early-stage mooring design, structural reinforcement, and integration of offshore operational requirements into the vessel conversion.